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Sheet Extrusion Seminar (scroll down for complete outline and description)

November 15-16, 2010
Sheraton Sand Key Resort, Clearwater Beach, FL
                                                                                                                                  

 About the Seminar

This seminar covers important materials, equipment, and process issues of sheet extrusion in a comprehensive fashion.

The objectives of this seminar are:

  • to teach the basic principles of sheet extrusion
  • to demonstrate the application of these principles to material selection, equipment selection, setting process conditions, and troubleshooting
  • to provide information that processors can take back to the plant to improve production and product quality

What the attendees will learn:

  • basic sheet extrusion machinery
  • plastic properties important in sheet extrusion
  • requirements for efficient sheet extrusion
  • sheet extrusion dies and downstream equipment
  • troubleshooting sheet extrusion problems

Who should attend:

  • Design engineers
  • Process engineers and manufacturing engineers
  • Manufacturing managers
  • Production supervisors/managers
  • Technical service personnel

NEW FEATURE FOR FALL SEMINARS

Individual consulting sessions

During the November seminars attendees can sign up for individual consulting sessions with the instructor.  These sessions are free and allow the attendee to ask questions and discuss details that cannot be handled in a larger group.  The consulting sessions are 20 minutes long and will be handled on a first-come-first-served basis.  You can sign up for a consulting session after you register for the seminar or during the seminar by contacting us at 530-269-1082.

Registration Information, Fees & Canceling, Location & Accomodations


Fees & Online Registration Form                                                            Printable Outline and Registration Form


Seminar Hours, Fees, Cancellation Policy

Location and Accomodation

 

Course Description
Continued...
Course Description

Introduction

Basic extruder components

Screw, barrel, and feed system

Grooved feed extruders

High speed extruders

Screw drive systems

Breaker plate and screens

Gear pumps

Heating and cooling

Instrumentation and control

Important polymer properties

• Melt flow properties

• Thermal properties

• Viscous heat generation

• Optimizing process conditions

• How to set process conditions

• Orientation: what is it?                 

• How to control orientation

 

Requirements for efficient extrusion

• Efficient machinery

• Efficient operation

• Efficient changeover

• Maintenance

• Resin quality

• Training
• Statistical process control

• Design of experiments

• Data acquisition system

• Instrumentation and control 

Functional aspects

• Solids conveying

• Plasticating

• Melt conveying

• Mixing

• Energy efficiency

Location:

Sheraton Sand Key

Clearwater Beach, FL

Rate $172 till Oct 15, 2010 when our room block is released.  After this date customers are considered for a room on an availablity basis at the prevailing rack rate.


 

Screw Design

• Standard extruder screw

• Barrier type extruder screws

• Multi-stage screws for venting

• Mixing screws

 

From head to sheet die

• The head adaptor

• The screen changer

• The choke valve

• The gear pump

• The feed block

 

The flat sheet die

• Various die configurations

• Deckling options

• Die adjustments

• Auto die lip adjusters

 

The cooling roll stack

• Roll stack configurations

• Roll face and diameter

• Cooling roll construction

• Roll stack actuators and controls

 

Downstream equipment

• Pull roll (haul-off) unit

• Cooling rack and other cooling methods

• Sheet slitters

• Gauge scanners and monitoring systems

• Sheet coating options

• Lamination for decoration and barriers

• Sheet accumulators

• The winding system

• Extrusion control systems

• Safety

• Start-up and shut down procedures

• Pre-start setup procedures and checks

• Maintaining steady state conditions

• Stringing up the roll stand the correct way

• Process parameters

• Maintenance


Troubleshooting sheet extrusion problems

• Requirements for efficient troubleshooting

• Troubleshooting tools and techniques

• Surging

• High melt temperature

• Sheet defects

• Case studies



Other Books authored by Chris Rauwendaal:

  • Polymer Extrusion available with registration in any seminar for a discounted price of $100.00 Check appropriate box on registration form.
  • Understanding Extrusion
  • Troubleshooting the Extrusion Process
  • SPC in Injection Molding and Extrusion
  • Polymer Mixing
  • Mixing in Polymer Processing

 


 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


 
   
   

 

 

Copyright 2007 Rauwendaal Extrusion Engineering, Inc. 10556 Combie Rd P.M.B. 6677 Auburn, CA 95602-8908. 530.269.1082, fax 530.269.1084.
Information Request Form. / Technical Questions: chris@rauwendaal.com. / General Questions: sietske@rauwendaal.com. Website by Eloquence.