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Understanding & Optimizing Extrusion Seminar, 3 day Seminar (scroll down for complete outline and description)

November 10-12, 2008

 

About the Seminar
The purpose of this seminar is to develop a thorough understanding of the extrusion process and the ability to apply it to solve actual extrusion problems. The extrusion process will be broken down into discrete functional zones: solids conveying, melting, melt conveying, mixing, and degassing. The different functional zones will be discussed in detail with an emphasis on the mechanisms at work in each zone. After establishing the engineering principles of extrusion, practical applications of these principles to screw design, die design, and troubleshooting will be discussed in detail. Attendees are encouraged to ask questions and discuss actual extrusion problems. Advanced tools for analysis, design, and troubleshooting will be discussed and demonstrated in the class. Dr. Chris Rauwendaal’s book "Understanding Extrusion" is available at a discount with seminar registration.

Registration Information, Fees & Canceling, Location & Accomodations
Registration Order Form
More Info: Fees, Cancellation Policy,
Location and Accommodations & Seminar Hours


Course Description
Continued...

Introduction 
 • Basic components of an extruder 
 • Review of terminology

Hardware components of an extruder 
 • Screw, barrel, and feed system 
 • Grooved feed extruders 
 • Screw drive systems 
 • Breaker plate and screens 
 • Gear pumps 
 • Heating and cooling 
 • Instrumentation and control

Polymer properties important in extrusion 
 • Melt flow properties 
 • How to determine flow                         

   properties directly
   from the extruder 
 • Thermal properties 
 • Viscous heat generation 
 • How polymer properties can               

   be used to set  
   correct processing condition and          improve 
   the extrusion process

Functional aspects 
 • Solids conveying
    * Gravity induced conveying
    * Drag induced conveying
    * How to improve solids conveying 
 • Plasticating or melting
   * Contiguous solids melting
   * Dispersed solids melting
   * How to improve melting 
 • Melt conveying
    * Drag flow
    * Pressure flow
    * Leakage flow 
 • Devolatilization or degassing 
 • Mixing
    * Basic mechanism of mixing
    * Distributive mixing
    * Dispersive mixing
    * How to improve mixing

 

 

Screw design 
 • Standard extruder screw 
 • Variations on standard screw 
 • Mixing screws 
 • Barrier type screws 
 • Multi-stage screws for venting 
 • How to improve performance by
   optimizing screw geometry

Die Design

• General rules and guidelines
• Analysis of dies
• Die flow instabilities
• Sheet and flat film dies
• Tubing and pipe dies
• Profile dies
• Coextrusion dies

Twin Screw Extruders 
 • Twin vs. single screw extruder 
 • Co-rotating twin screw extruders 
 • Counter-rotating twin screw extruders 
 • Co- versus counter-rotating extruders 
 • Non-intermeshing extruders 

Troubleshooting Extruders
  • Methodology
 • Machine & material related problems
 • Functional problems & practical examples
  • Details of troubleshooting discussed in the seminar following this one.

 

Understanding Extrusion ” (UE) by Chris Rauwendaal is available at a discounted price of $30.00 when signing up for one of these seminars.

 

Location: Sheraton Sand Key

Clearwater Beach, FL

Rate $169 till Oct 10, 2008 when our room block is released.  After this date customers are considered for a room on an availablity basis at the prevailing rack rate.

 

About the Instructor:
Dr. Chris Rauwendaal has been a top seminar instructor for more than 25 years. He has taught with SPE, UWM & UC Berkeley & teaches many in-house courses. He is a well known plastics author. Chris has 30+ years experience in the plastics industry. His experience is in a wide range of extrusion operations, including fiber spinning, film, sheet, tubing, medical tubing & profile extrusion, coextrusion, and reactive extrusion. He has worked on both practical and theoretical problems such as screw & die design, troubleshooting, modeling and computer simulation, material analysis, failure analysis, etc. Chris has authored 6 books on extrusion and related fields.

Since 1990 he has been President of Rauwendaal Extrusion Engineering, Inc., a company that provides custom extruder screws and other extrusion hardware, training programs, engineering & expert witness services to the plastic industry. With screw design as his specialty, over the past 5 years REE had developed patented technologies in the following areas:
• Elongational Mixing Devices
• Mixing non-return valves
• Single screw compounding extruder
• Cooling screws for foam extrusion

For technical service & sales contact: sietske@rauwendaal.com
For seminar content contact: chris@rauwendaal.com

Testimonials after the 2005 Seminars.

“I have been in the extrusion business for 9 years & did not know what to expect from this seminar. I found this to be a real eye opener. I left with a broader understanding in all aspects of this trade. Well worth the trip!” Bruce Kellett, Northwest Extrusions, Langley, BC Canada

“I work in the medical devices industry extruding precision tubing. After this class I’m confident that I can improve the quality of the extrusions and minimize scrap.”

“This is an excellent course for quickly accelerating one’s knowledge of the extrusion process. The course touches on all types of extrusion processes, methodologies, and technical issues.” Wayne Beech Deceuninck

“Chris provides a very knowledge based and educational approach to understanding extrusion. While my experience level with twin screws was more in depth than covered in the seminar, he was able to satisfactorily answer all of my questions and point me in the right directions.” Jason, extrusion process technician.

“Seminar was well conducted and organized.”

“The course was very well balanced towards introduction to extruders and an eye opening refresher towards experienced extrusion personnel.” Jeremy – Wood Plastic Composite Manufacturer.

“Chris Rauwendaal’s extensive overview will wake up your memory and help you recall the things you need to know to make good decisions with respect to extrusion. Whether you are at the initial stage of a capital expenditure, you need ideas to improve quality or production, or you want to take advantage of new and cheaper materials, you need this course.”


 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


 
   
   

 

 

Copyright 2007 Rauwendaal Extrusion Engineering, Inc. 10556 Combie Rd P.M.B. 6677 Auburn, CA 95602-8908. 530.269.1082, fax 530.269.1084.
Information Request Form. / Technical Questions: reto@rauwendaal.com or chris@rauwendaal.com. / General Questions: sietske@rauwendaal.com. Website by Eloquence.